Industrial pipe inspection finds problems early, before they disrupt production. They are efficient, accurate and flexible. With the use of advanced video technology, diagnostic tests and regular pipe maintenance can be handled quickly and effectively.
Here is a look at why industrial pipe inspections are so critical and how they save companies money.
The Special Needs of Industrial Pipe Inspections
Industrial pipe systems include a large, complex network of pipes. They carry water, wastewater and process materials. The entire operation depends on reliable pipe operation. If it doesn’t, workflow can come to a halt.
It is essential to inspect the system of pipes on a regular basis. It finds minor problems before they become major and allows for scheduled maintenance. It can also be necessary to keep up to date for compliance with environmental regulations.
Industrial pipe inspection uses specialized equipment like robotic video devices to help companies stay on top of flow control, cleaning and maintenance.
How Does It Work?
A video camera that is remotely controlled is sent deep into the mainline pipe. This lets the technician view the entire set of pipes and infrastructure. While above ground, he can easily detect obstructions or other defects in pipes underground.
Many problems harm industrial pipes. These can include:
l Debris and buildup
l Accumulation of sludge and waste
l Vegetation and tree roots
l Broken pipes
l Deteriorating seals and joints
l Problems with flow
When technicians know exactly what the problem is and where it is, they can fix it quickly and precisely. Because they don’t have to guess what is going on, the work gets done in a timely manner.
Industrial pipe inspections also are effective for diagnosing problems and conducting preventive maintenance.
How This Saves You Money
Industrial pipe inspections save money by giving the plumber and the owner the precise data needed to assess and fix the problem. Here is a look at how accurate information reduces pipe costs.
Locating the repair quickly. The plumber doesn’t have to dig, trying to find where the obstruction or leak is occurring. With a video inspection, he already has that information. This means less labor cost finding the problem.
Fewer restoration costs. Digging to locate the pipe problem means following the pipes wherever they go. Often pipes run under landscaping, buildings and hardscapes like walkways and driveways. When the digging is finished and the problem fixed, the owner still need to put the above ground area back the way it was. With a video inspection, the amount of digging is significantly reduced. That means less money to restore the landscaping and fix the walkways and other structures.
Fixing the real problem. Video inspection of industrial pipes tells the technician exactly what the problem is, using direct evidence. There is no need to guess if it is a blockage, a problem with the joint or a deteriorating pipe. He doesn’t have to guess and hope what he is doing will stop the problem. Instead, he goes in armed with the data he needs to fix the precise difficulty. This means less labor and less disruption to workflow, both of which cost money.
Cleaning where necessary. Without a video inspection, owners end up cleaning the entire pipe system, hoping for the best. But with precise information, they can clean the part of the system that is actually dirty. This saves money in two ways: it fixed the actual problem and it reduces cleaning costs.
Finding problems early. Regular inspections of industrial pipes let plumbers and owners identify problems early. They can be fixed before they escalate. Minor repair work is less expensive than major repairs and replacement.
Diagnosing system problems. Industrial inspections can spot potential flow difficulties, a need for cleaning and preventive maintenance situations. Knowing about potential problems early gives owners time to deal with the situation. This saves on downtime and on costly repairs.
Developing pipeline maintenance plans. A pipeline inspection gives owners the data they need to create effective pipeline maintenance programs. This is what prevents future problems. Fewer problems mean fewer pipe expenses and more reliable workflow.
Regular industrial pipe inspections save money and keep the facility operating on a reliable basis. The newest methods for inspections deliver accurate, direct data about what is causing problems. Identifying and locating the issue with precision means it gets fixed quickly, which reduces downtime. Inspections make it easier to develop an effective preventive maintenance schedule. All of this makes business more efficient and keeps repair costs low.